Top Leader Vials powder filling line are designed to cover the full range of pharmaceutical vials, from 1 to 100ml, both glass and plastic. Max. Output 24,000 vials/h.
拓领的西林瓶粉末灌装线适用于全尺寸的制药用玻璃和塑料材质的西林瓶。从1-100ml, 产量最大24000瓶/小时。
Rotary filling machine and Linear filling machine can provide according to the customer requirement. All filling machines can integrate filling, stoppering and capping station.
拓领可根据客户需求提供旋转式灌装和直线式灌装机。所有灌装机可以集成灌装、压塞和轧盖工位。
Advantages 优势
Air filling technology : simple, accurate, high-speed, and save product
气流灌装技术: 简单，高精度，高速，低损耗
Air Filling nuzzle was designed by SUZUKI Japan. The filling accuracy up to±1%.
气流灌装头源自日本铃木设计。灌装精度可达±1%.
Simple construction, easy for dismantle, cleaning, sterilization and changing. Optional CIP/SIP for the filling dose and buffer tank can be provided.
结构简单，拆装方便，易于清洗、灭菌和更换。可提供泵头和缓冲罐系统的CIP/SIP选项。
Filling volume will be adjusted by Servo driven automatically.
灌装量调节通过小型伺服驱动，自动调节装量。
50 mg to 75 grams in a single dose.
灌装范围广，单泵头灌装范围可从50 mg 到75 g 。
The dose can handle liquid filling for media testing and powder both, changing of the pump is not necessary.
可同时灌装粉末和培养基，无需更换分装头。
The enclosed powder pathway, preventing possible external contamination. The dose has specially design and avoid the spread.
全密闭粉末通路避免产品被污染。灌装头带有特殊的设计可避免灌装时粉末飞扬。
The whole system has not moving part so without particle generation.
全系统没有机械运动部件造成粒子产生。
Fully SIEMENS servo drive with Rotary or linear motion全西门子伺服驱动，旋转或直线式运动
Automatically reject for the fall vials 倒瓶自动剔除
Automatically count 自动计数
No vials no fill 无瓶不灌装
No vials no stoppering 无瓶不压塞
No vials no capping 无瓶不轧盖
Dynamic weighing – 100%IPC (May reduce the capacity) (Option) 100%动态称重（可能会降低产量）为可选项
Inline sampling and Automatic reject nonconforming 在线取样和自动剔废
Automatic filling volume adjustment 自动灌装量调节
Overload protection for rotary table 理瓶盘过载保护
Auto stopper and cap in-feed (Option) 自动胶塞和铝盖加料（可选项）
Monitoring for lack of Stopper and cap 缺少胶塞和铝盖自动监测
Monitoring for the vials in the rotary table 理瓶盘西林瓶自动监测
Gas flushing before and after filling (Option) 灌装前后充氮（可选项）
Isolator can be provided if required 适合隔离器安装
Top Leader provides fully barrier system for the Vials Powder filling line. Include ORABS/RABS+/CRABS and isolator. Normally many powders require sterile, low oxygen and low humidity conditions, and some powder is harmful for personal health and environment. So Top Leader suggests the isolation technology is the best choice for the powder filling. Inside of the isolator, Top Leader can provide the N2 for the low oxygen, CA for the low humidity, Safety HEPA filter for protection.
拓领为西林瓶液体灌装线完整的屏障系统，包括ORABS/RABS+/CRABS和隔离器。通常来说，很多粉末需要无菌、低氧和低湿的环境，一些粉末还对人体健康和环境产生危害，因此拓领推荐隔离器作为最佳选择。拓领在隔离器内可充氮来降低氧含量，压缩空气用于除湿，安全更换型高效过滤器用于保护。
RTP technology will be used for the sterile transfer for powder, Stopper & capper and others Sterile/toxic materials into/out of the isolator. Top Leader can provide the complete solutions.
RTP 技术用于无菌的粉末、胶塞和铝盖的传输，也可用于其他无菌/有毒材料的传递进出隔离器。拓领可提供完整的解决方案。
The Customized IBC powder transfer tank with the RTP-BETA door, lifted by a 3- axis for connection with the rotary RTP-ALPHA door on the filling isolator, safety and close passageway for the sterile/toxic powder transferred into the isolator.
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